In this paper, we study the transport of polystyrene polymer. They are transported using non contact method. We use DC motor having rollers. The motor is connected to switched mode power supply (SMPS) and controller. The voltage of the SMPS is 12 V. The controller controls the voltage of the motor. We study voltage of the motor from 1 V to 8 V. The motor have capacity of 12 V. The current of the motor at 12 V are 1.2 A. The switched mode power supply have electrical plug. We supply 220 V AC supply to SMPS. They have AC to DC converter. Here, the length of the polystyrene is 2 cm, width 2 cm and thickness is 0.082 mm. The mass is measured. We observe the polystyrene do not move from 1 V to 4 V. The transport is from 0.2 cm to 3 cm under the application of 5 V to 8 V, respectively. Further movement are not observed. The multimeters are used to measure the current-voltage characteristics of the motor. They are used to measure the voltage of the SMPS. In this paper, we develop theory to understand the transport of polystyrene under the action of DC motor. We develop two neural network models. The data driven neural network and physics from theory informed in the neural network. The neural network model match the experiments. The accuracy is good. Our simulations use less computer power and time. The training time is 30 s and predict time is 0.07 s. Our work can find applications in printing, packaging, decor, energy, sensors and material handling industries.
| Published in | Engineering and Applied Sciences (Volume 11, Issue 2) |
| DOI | 10.11648/j.eas.20261102.11 |
| Page(s) | 48-64 |
| Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
| Copyright |
Copyright © The Author(s), 2026. Published by Science Publishing Group |
DC Motor, Polystyrene, Neural Network, Non-contact Transport, Mass Balance
Equipments | Specification details |
|---|---|
switched mode power supply (SMPS) | 12V |
Controller | 0 to 12 V controller using knob turns. Also read Table 2 |
DC motor having rollers | see Table 3 |
acrylic base | |
electrical wirings | |
terminals for the voltage measurement of the SMPS | multimeter wiring plugged for this purpose |
terminals for the voltage measurement of the controller | multimeter wiring plugged for this purpose |
terminals for the voltage measurement of the DC motor having rollers | multimeter wiring plugged for this purpose |
terminals for the current measurement of the DC motor having rollers | multimeter wiring plugged for this purpose |
All terminals are placed on the acrylic base. Electrical wirings are available | |
chart papers are placed on the acrylic table | Many |
books are placed next to the acrylic device unit to match the height. | three books |
polystyrene is placed on the array of papers | see Table 4 for the dimensions of the polystyrene |
knob turns in the controller | voltage of the motor (V) |
|---|---|
3 | 1 |
4 | 2 |
5 | 3 |
6 | 4 |
7 | 5 |
8 | 6 |
9 | 7 |
10 | 8 |
Voltage | 12V DC |
|---|---|
Diameter | 26 mm |
Speed | 18000 rpm |
Shaft type | Round type |
Shaft length | 12 mm |
Shaft Diameter | 2.3 mm |
Total body length | 5.7 cm |
Current | 1.2 A |
Experiment | CAD model | Geometry |
|---|---|---|
L = 2 cm, B= 2 cm and H = 0.082 mm V =m3 |
Mass measurement set up | Size |
|---|---|
L = 2 cm, B= 2 cm, H = 0.082 mm and V =m3 |
Polystyrene | Trial 1 (mg) | Trial 2 (mg) | Trial 3 (mg) | Trial 4 (mg) |
|---|---|---|---|---|
40 | 50 | 34 | 40 |
voltage of the DC motor having rollers (V) | current (A) | power (W) | time (s) | distance (m) |
|---|---|---|---|---|
1 | 0.64 | 0.64 | 30 | 0 |
2 | 0.71 | 1.42 | 30 | 0 |
3 | 0.76 | 2.28 | 30 | 0 |
4 | 0.82 | 3.28 | 30 | 0 |
5 | 0.85 | 4.25 | 7 | 0.2e-2 |
6 | 0.89 | 5.34 | 27 | 1e-2 |
7 | 0.92 | 6.44 | 16 | 2e-2 |
8 | 1.04 | 8.32 | 5 | 3e-2 |
voltage (V) | current (A) | power (W) | time (s) | distance (m) |
|---|---|---|---|---|
1 | 0.65 | 0.65 | 20 | 0 |
2 | 0.72 | 1.44 | 20 | 0 |
3 | 0.77 | 2.31 | 20 | 0 |
4 | 0.83 | 3.32 | 20 | 0 |
5 | 0.87 | 4.35 | 17 | 0.2e-2 |
6 | 0.93 | 5.58 | 32 | 1.2e-2 |
7 | 0.96 | 6.72 | 16 | 2e-2 |
8 | 1.08 | 8.64 | 8 | 3.1e-2 |
voltage (V) | current (A) | power (W) | time (s) | distance (m) |
|---|---|---|---|---|
1 | 0.64 | 0.64 | 40 | 0 |
2 | 0.71 | 1.42 | 60 | 0 |
3 | 0.78 | 2.34 | 60 | 0 |
4 | 0.81 | 3.24 | 60 | 0 |
5 | 0.88 | 4.4 | 26 | 0.1e-2 |
6 | 0.94 | 5.64 | 42 | 1e-2 |
7 | 1.03 | 7.21 | 20 | 2.3e-2 |
8 | 1.12 | 8.96 | 7 | 3e-2 |
voltage (V) | current (A) | power (W) | time (s) | distance (m) |
|---|---|---|---|---|
1 | 0.64 | 0.64 | 15 | 0 |
2 | 0.72 | 1.44 | 16 | 0 |
3 | 0.78 | 2.34 | 35 | 0 |
4 | 0.82 | 3.28 | 35 | 0 |
5 | 0.86 | 4.3 | 7 | 0.2e-2 |
6 | 0.92 | 5.52 | 24 | 1e-2 |
7 | 1 | 7 | 12 | 2.1e-2 |
8 | 1.14 | 9.12 | 5 | 3e-2 |
Armature voltage = 0.2 V |
Armature current = 0.61 A |
Armature resistance = 0.32 ohm |
V (volt) | Ia (A) | Power (W) | RA (ohm) | Eb (V) | Ke (V/(rad/s)) | ω (rad/s) | speed (rpm) | Torque (Nm) |
|---|---|---|---|---|---|---|---|---|
1 | 0.64 | 0.64 | 0.32 | 0.7952 | 0.0064 | 124.25 | 1187.102 | 0.004096 |
2 | 0.71 | 1.42 | 0.32 | 1.7728 | 0.0064 | 277 | 2646.497 | 0.004544 |
3 | 0.76 | 2.28 | 0.32 | 2.7568 | 0.0064 | 430.75 | 4115.446 | 0.004864 |
4 | 0.82 | 3.28 | 0.32 | 3.7376 | 0.0064 | 584 | 5579.618 | 0.005248 |
5 | 0.85 | 4.25 | 0.32 | 4.728 | 0.0064 | 738.75 | 7058.121 | 0.00544 |
6 | 0.89 | 5.34 | 0.32 | 5.7152 | 0.0064 | 893 | 8531.847 | 0.005696 |
7 | 0.92 | 6.44 | 0.32 | 6.7056 | 0.0064 | 1047.75 | 10010.35 | 0.005888 |
8 | 1.04 | 8.32 | 0.32 | 7.6672 | 0.0064 | 1198 | 11445.86 | 0.006656 |
rpm | rad/s |
18000 | 1884.96 |
Outer rotating rod of the motor diameter | Trial 1 | Trial 2 | Trial 3 | Trial 4 | Instrument used to measure |
|---|---|---|---|---|---|
3.6 mm | 3.6 mm | 3.6 mm | 3.6 mm | Micrometer |
Density of air | 1.225 kg/m3 |
Surface area of the polystyrene polymer | m2 |
Angular velocity of motor | 1198 rad/s |
Speed of motor | 11445.86 rpm |
rotating rod diameter | 3.6 mm |
Tangential velocity | 2.16 m/s |
Aerodynamic drag force | N |
coefficient of drag | 0.1 |
P (W) | t (s) | (J) | r (m) | (m/s) | m (kg) |
|---|---|---|---|---|---|
0.64 | 30 | 19.2 | 0.0018 | 0.23 | 3.4e-5 |
1.42 | 30 | 42.6 | 0.0018 | 0.5 | 3.4e-5 |
2.28 | 30 | 68.4 | 0.0018 | 0.78 | 3.4e-5 |
3.28 | 30 | 98.4 | 0.0018 | 1.05 | 3.4e-5 |
4.25 | 7 | 29.75 | 0.0018 | 1.33 | 3.4e-5 |
5.34 | 27 | 144.18 | 0.0018 | 1.61 | 3.4e-5 |
6.44 | 16 | 103.04 | 0.0018 | 1.89 | 3.4e-5 |
8.32 | 5 | 41.6 | 0.0018 | 2.16 | 3.4e-5 |
w (N) |
| (N) |
|
| (J) | (J) | E (J) | Theory s (m) | (m/s) |
|---|---|---|---|---|---|---|---|---|---|
3.34e-4 | 0.35 | 1.17e-4 | 9.03 | 0 | |||||
3.34e-4 | 0.35 | 1.17e-4 | 1.91 | 0 | |||||
3.34e-4 | 0.35 | 1.17e-4 | 0.78 | 0 | |||||
3.34e-4 | 0.35 | 1.17e-4 | 0.43 | 0 | |||||
3.34e-4 | 0.35 | 1.17e-4 | 0.27 | 8e-9 | 1.39e-12 | 2.33e-7 | 2.33e-7 | 2e-3 | 2.86e-4 |
3.34e-4 | 0.35 | 1.17e-4 | 0.18 | 8.2e-9 | 2.33e-12 | 1.17e-6 | 1.17e-6 | 1e-2 | 3.7e-4 |
3.34e-4 | 0.35 | 1.17e-4 | 0.13 | 2.3e-8 | 2.66e-11 | 2.33e-6 | 2.33e-6 | 2e-2 | 1.25e-3 |
3.34e-4 | 0.35 | 1.17e-4 | 0.10 | 8.6e-8 | 6.12e-10 | 3.5e-6 | 3.5e-6 | 3e-2 | 6e-3 |
V (volt) | Theory s (m) | experiment (m) |
|---|---|---|
1 | 0 | 0 |
2 | 0 | 0 |
3 | 0 | 0 |
4 | 0 | 0 |
5 | 2e-3 | 2e-3 |
6 | 1e-2 | 1e-2 |
7 | 2e-2 | 2e-2 |
8 | 3e-2 | 3e-2 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
5 | 0.85 | 2.00E-03 | 3.40E-05 |
5 | 0.87 | 2.00E-03 | 4.00E-05 |
5 | 0.88 | 1.00E-03 | 4.00E-05 |
5 | 0.86 | 2.00E-03 | 5.00E-05 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
6 | 0.89 | 1.00E-02 | 3.40E-05 |
6 | 0.93 | 1.00E-02 | 4.00E-05 |
6 | 0.94 | 1.00E-02 | 4.00E-05 |
6 | 0.92 | 1.00E-02 | 5.00E-05 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
7 | 0.92 | 2.00E-02 | 3.40E-05 |
7 | 0.96 | 2.00E-02 | 4.00E-05 |
7 | 1.03 | 2.30E-02 | 4.00E-05 |
7 | 1 | 2.10E-02 | 5.00E-05 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
8 | 1.04 | 0 | 3.40E-05 |
8 | 1.08 | 0 | 4.00E-05 |
8 | 1.12 | 0 | 4.00E-05 |
8 | 1.14 | 0 | 5.00E-05 |
Predict maximum distance (m) |
|---|
2.91E-02 |
2.82E-02 |
1.93E-02 |
1.96E-02 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
5 | 0.85 | 2.00E-03 | 3.40E-05 |
5 | 0.85 | 2.00E-03 | 3.40E-05 |
5 | 0.85 | 2.00E-03 | 3.40E-05 |
5 | 0.85 | 2.00E-03 | 3.40E-05 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
6 | 0.89 | 1.00E-02 | 3.40E-05 |
6 | 0.89 | 1.00E-02 | 3.40E-05 |
6 | 0.89 | 1.00E-02 | 3.40E-05 |
6 | 0.89 | 1.00E-02 | 3.40E-05 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
7 | 0.92 | 2.00E-02 | 3.40E-05 |
7 | 0.92 | 2.00E-02 | 3.40E-05 |
7 | 0.92 | 2.00E-02 | 3.40E-05 |
7 | 0.92 | 2.00E-02 | 3.40E-05 |
V (volt) | current (A) | maximum distance (m) | mass (kg) |
|---|---|---|---|
8 | 1.04 | 0 | 3.40E-05 |
8 | 1.04 | 0 | 3.40E-05 |
8 | 1.04 | 0 | 3.40E-05 |
8 | 1.04 | 0 | 3.40E-05 |
Predict maximum distance (m) |
|---|
2.5e-2 |
2.45e-2 |
2.45e-2 |
2.43e-2 |
Readings | Experiment maximum distance (m) | Maximum distance from data driven neural network (m) | Residual (R) | (R)2 |
|---|---|---|---|---|
Trial 1 | 3e-2 | 2.91e-2 | 9e-4 | 8.1e-7 |
Trial 2 | 3.1e-2 | 2.82e-2 | 2.8e-3 | 7.84e-6 |
Trail 3 | 3e-2 | 1.93e-2 | 1.07e-2 | 1.14e-4 |
Trail 4 | 3e-2 | 1.96e-2 | 1.04e-2 | 1.08e-4 |
Experiment maximum distance (m) | Maximum distance from PINN (m) | Residual (R) | (R)2 |
|---|---|---|---|
3e-2 | 2.5e-2 | 5.00E-03 | 2.50E-05 |
3.1e-2 | 2.45e-2 | 6.50E-03 | 4.23E-05 |
3e-2 | 2.45e-2 | 5.50E-03 | 3.03E-05 |
3e-2 | 2.43e-2 | 5.70E-03 | 3.25E-05 |
SMPS | Switched Mode Power Supply |
ML | Machine Learning |
SVR | Support Vector Regression |
DL | Deep Learning |
PINN | Physics Informed Neural Network |
RMSE | Root Mean Square Error |
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APA Style
Vishal, N. V. R. (2026). Transport of Polystyrene Polymer with DC Motor Having Rollers. Engineering and Applied Sciences, 11(2), 48-64. https://doi.org/10.11648/j.eas.20261102.11
ACS Style
Vishal, N. V. R. Transport of Polystyrene Polymer with DC Motor Having Rollers. Eng. Appl. Sci. 2026, 11(2), 48-64. doi: 10.11648/j.eas.20261102.11
@article{10.11648/j.eas.20261102.11,
author = {Nandigana Venkata Raghavendra Vishal},
title = {Transport of Polystyrene Polymer with DC Motor Having Rollers},
journal = {Engineering and Applied Sciences},
volume = {11},
number = {2},
pages = {48-64},
doi = {10.11648/j.eas.20261102.11},
url = {https://doi.org/10.11648/j.eas.20261102.11},
eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.eas.20261102.11},
abstract = {In this paper, we study the transport of polystyrene polymer. They are transported using non contact method. We use DC motor having rollers. The motor is connected to switched mode power supply (SMPS) and controller. The voltage of the SMPS is 12 V. The controller controls the voltage of the motor. We study voltage of the motor from 1 V to 8 V. The motor have capacity of 12 V. The current of the motor at 12 V are 1.2 A. The switched mode power supply have electrical plug. We supply 220 V AC supply to SMPS. They have AC to DC converter. Here, the length of the polystyrene is 2 cm, width 2 cm and thickness is 0.082 mm. The mass is measured. We observe the polystyrene do not move from 1 V to 4 V. The transport is from 0.2 cm to 3 cm under the application of 5 V to 8 V, respectively. Further movement are not observed. The multimeters are used to measure the current-voltage characteristics of the motor. They are used to measure the voltage of the SMPS. In this paper, we develop theory to understand the transport of polystyrene under the action of DC motor. We develop two neural network models. The data driven neural network and physics from theory informed in the neural network. The neural network model match the experiments. The accuracy is good. Our simulations use less computer power and time. The training time is 30 s and predict time is 0.07 s. Our work can find applications in printing, packaging, decor, energy, sensors and material handling industries.},
year = {2026}
}
TY - JOUR T1 - Transport of Polystyrene Polymer with DC Motor Having Rollers AU - Nandigana Venkata Raghavendra Vishal Y1 - 2026/03/19 PY - 2026 N1 - https://doi.org/10.11648/j.eas.20261102.11 DO - 10.11648/j.eas.20261102.11 T2 - Engineering and Applied Sciences JF - Engineering and Applied Sciences JO - Engineering and Applied Sciences SP - 48 EP - 64 PB - Science Publishing Group SN - 2575-1468 UR - https://doi.org/10.11648/j.eas.20261102.11 AB - In this paper, we study the transport of polystyrene polymer. They are transported using non contact method. We use DC motor having rollers. The motor is connected to switched mode power supply (SMPS) and controller. The voltage of the SMPS is 12 V. The controller controls the voltage of the motor. We study voltage of the motor from 1 V to 8 V. The motor have capacity of 12 V. The current of the motor at 12 V are 1.2 A. The switched mode power supply have electrical plug. We supply 220 V AC supply to SMPS. They have AC to DC converter. Here, the length of the polystyrene is 2 cm, width 2 cm and thickness is 0.082 mm. The mass is measured. We observe the polystyrene do not move from 1 V to 4 V. The transport is from 0.2 cm to 3 cm under the application of 5 V to 8 V, respectively. Further movement are not observed. The multimeters are used to measure the current-voltage characteristics of the motor. They are used to measure the voltage of the SMPS. In this paper, we develop theory to understand the transport of polystyrene under the action of DC motor. We develop two neural network models. The data driven neural network and physics from theory informed in the neural network. The neural network model match the experiments. The accuracy is good. Our simulations use less computer power and time. The training time is 30 s and predict time is 0.07 s. Our work can find applications in printing, packaging, decor, energy, sensors and material handling industries. VL - 11 IS - 2 ER -